Development and Implementation of an Automated Filling System Controlled by PLC and Supervised by HMI

Authors

  • Fernando Garcia Albino Universidade de Uberaba - UNIUBE, Uberaba, Brasil
  • João Paulo Gonçalves Barbosa Universidade de Uberaba - UNIUBE, Uberaba, Brasil
  • Leandro Aureliano da Silva Universidade de Uberaba - UNIUBE, Uberaba, Brasil
  • Adriano Dawison de Lima Universidade de Uberaba - UNIUBE, Uberaba, Brasil
  • Marcelo Lucas Universidade de Uberaba - UNIUBE, Uberaba, Brasil

DOI:

https://doi.org/10.31496/retii.v3i1.2047

Abstract

The pursuit of reliability in industrial processes has driven the adoption of automated systems capable of ensuring precision, repeatability and operational safety. In this context, this study aimed to develop and implement an automated filling system composed of a single dosing nozzle, conveyor belt and HMI supervision, fully controlled by a PLC. The integration of sensors with the programming logic enables real-time monitoring, immediate parameter adjustments, early fault detection and the execution of operational tests. Performance tests demonstrated stability in the filled volume, along with a significant increase in process efficiency, contributing to the reduction of waste and manual intervention. The findings indicate that the proposed solution meets reliability and productivity requirements, providing a solid basis for future improvements and adaptations.

Author Biographies

Fernando Garcia Albino, Universidade de Uberaba - UNIUBE, Uberaba, Brasil

Holds a Bachelor’s degree in Control and Automation Engineering from the University of Uberaba (UNIUBE).

João Paulo Gonçalves Barbosa, Universidade de Uberaba - UNIUBE, Uberaba, Brasil

Holds a Bachelor’s degree in Electrical Engineering from the University of Uberaba (UNIUBE).

Leandro Aureliano da Silva, Universidade de Uberaba - UNIUBE, Uberaba, Brasil

PhD in Electrical Engineering from the Federal University of Uberlândia (UFU) (2018). Master’s degree in Electrical Engineering from the São Carlos School of Engineering at the University of São Paulo (USP) (2007). Specialist in Industrial Process Automation from the University of Uberaba (UNIUBE) (2007). Bachelor’s degree in Electrical Engineering from the University of Uberaba (UNIUBE) (2001). Currently serves as a professor and program coordinator at the University of Uberaba (UNIUBE), Editor-in-Chief of the Journal of Engineering, IT and Innovation, and evaluator for the Brazilian National Higher Education Evaluation System (BASis).

Adriano Dawison de Lima, Universidade de Uberaba - UNIUBE, Uberaba, Brasil

Holds a degree in Mathematics Education from the University of Uberaba (2004). Master’s degree in Energy in Agriculture (2006) and PhD in Agronomy (Energy in Agriculture) from São Paulo State University “Júlio de Mesquita Filho” (2009). Currently serves as a full-time professor at the University of Uberaba (UNIUBE) and as a permanent faculty member of the Professional Master’s Program in Chemical Engineering (PPGEQ/UNIUBE).

Marcelo Lucas, Universidade de Uberaba - UNIUBE, Uberaba, Brasil

Holds a Bachelor’s degree in Electrical Engineering, with emphasis on Electronics and Telecommunications, from the National Institute of Telecommunications (1988). Specialist in Telecommunications Systems from the University of Uberaba (2000). Holds professional development training in Processing in the Sugar and Ethanol Industry from Faculdades Associadas de Uberaba (FAZU) (2009). Master’s degree in Electrical Engineering from the São Carlos School of Engineering at the University of São Paulo (USP) (2012). Currently serves as a full professor at the University of Uberaba (UNIUBE), coordinator of the Electrical Engineering program, and coordinator of the specialization program in Electric Power Systems.

Published

2026-04-28

How to Cite

Albino, F. G., Barbosa, J. P. G., Silva, L. A. da, Lima, A. D. de, & Lucas, M. (2026). Development and Implementation of an Automated Filling System Controlled by PLC and Supervised by HMI. Revista De Engeharia, TI E Inovação, 3(1), 1–14. https://doi.org/10.31496/retii.v3i1.2047

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